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SuperATV  |  SKU: LTK-P-XPD-4-02

Polaris Xpedition 4" Long Travel Kit

$3,99595
Shipping calculated at checkout.


Delivery and Shipping

Most R1 Industries products are shipped via USPS Priority mail and typically arrive within 2-5 business days, depending on location, however, please note that shipping times can be affected by supply-chain issues, which may result in delayed shipping

Polaris Xpedition 4" Long Travel Kit

Polaris Xpedition 4" Long Travel Kit
The Polaris Xpedition 4” Long Travel Kit is the ultimate suspension upgrade for off-road enthusiasts who demand enhanced stability, durability, and performance for their Polaris Xpedition vehicles. Whether you're tackling rugged trails or navigating challenging terrains, this long travel kit is engineered to provide superior handling and the ability to run up to 33” tires, making every adventure a breeze.

Key Features
  • Increases overall width by 8” for enhanced stability and control.
  • Fits up to 33” tires to conquer any obstacle with ease.
  • Constructed with ultra-durable 1.25” by 0.138” wall steel DOM tubing for maximum strength.
  • Includes solid 6061-T6 billet aluminum tie rods for improved performance and style.
  • Features Rhino 2.0 Axles for exceptional strength and articulation angles.

Why Buy This Product?
The Polaris Xpedition 4” Long Travel Kit is perfect for those who need a robust suspension system that does not compromise on performance. With its easy installation and compatibility with various Polaris Xpedition models, you can confidently load up your gear and tackle diverse terrains. Transform your ride and enjoy unparalleled stability, comfort, and control with this long travel kit.

Product Specifications
  • Model: Polaris Xpedition 4" Long Travel Kit
  • Application: Compatible with Polaris Xpedition models 2024+
  • Recommended Maintenance: Periodically check components for wear.
  • Material: Steel DOM tubing, 6061-T6 billet aluminum, 4340 chromoly steel
  • Dimensions: Adds 4” to each side (72” overall)
  • Backspacing: Compatible with stock configurations

FAQs
  • How often should I service this product? Regularly check for wear and maintain as needed.
  • Is this product custom-built? Yes, it’s specifically designed for Polaris Xpedition models.
  • Can I adjust the product settings? Yes, it features preadjusted pivot blocks for perfect camber.

Customer Reviews
⭐ ⭐ ⭐ ⭐ ⭐ "This kit completely transformed my Polaris Xpedition's handling! The stability is incredible."
⭐ ⭐ ⭐ ⭐ ⭐ "Installation was straightforward, and the performance on rugged trails is unmatched."
⭐ ⭐ ⭐ ⭐ ⭐ "Solid construction and looks great with my upgraded tires! Highly recommend for serious off-roaders."

Get Yours Today
Don’t miss the chance to upgrade your Polaris Xpedition with the 4” Long Travel Kit. Designed for durability and performance, this kit will enhance your off-road adventures and provide the confidence needed to tackle any challenge.

Customers Also Searched For
  • High-performance suspension kits for Polaris
  • Long travel suspension systems for UTVs
  • Durable tie rods for off-road vehicles

Note: If you have any fitment questions please call us. 801-899-2520

Adventure Better with a Polaris Xpedition Long Travel Kit
When you’re setting out on an unknown route and you’re miles away from the trailer, you need to make sure your Xpedition can handle whatever you encounter. Upgrade your suspension to SuperATV’s Polaris Xpedition 4” Long Travel Kit to get more stability and room for bigger tires. With an 8” wider machine, you can handle off-camber trails more easily and run up to 33” tires to conquer any obstacle.

  • Increases full width to 72” overall
  • Includes 6061-T6 billet aluminum tie rods
  • Fit up to 33” tires
Boost Off-Road Stability
Your Xpedition is a high-profile machine, and when you load it up with a ton of overlanding gear, it’s really top-heavy. Our Polaris Xpedition long travel kit adds 4” to each side of your machine for an 8” wider machine overall. That gives you tons of stability to load up your roof rack and ride with confidence across all kinds of terrain.

 

Ultra-Durable Suspension
The extra-wide front and rear A-arms in this kit are built to take a beating. They use 1.25” by 0.138” wall steel DOM tubing. That makes all these A-arms tough enough for any adventure. To top them off, they come with preinstalled UHMW bushings and a lifetime warranty.

Includes Premium Billet Aluminum Hex Tie Rods
You get our premium billet aluminum hex tie rods to go with your Polaris Xpedition long travel kit. They look slick as hell and back up their good looks with extreme strength and lightweight construction. Plus, they use heat-treated chromoly tie rod ends to beef up the weakest point of your steering system.

Includes Unbeatable Rhino 2.0 Axles
A long travel kit of this caliber wouldn’t be complete without Rhino 2.0 Axles. The oversized CVs give you impressive articulation angles and beefed-up shafts provide incredible strength. They’re designed to withstand the demands of rough riding day in and day out. Plus, they’re backed with an industry-leading 18-month warranty.

Features:

  • Adds 4” to each side (72” overall)
  • Fit up to a 33” tire
  • Includes preinstalled UHMW bushings
  • Comes with everything you need to install and go
  • Preadjusted pivot blocks for perfect camber

Billet Aluminum Hex Tie Rod Features:

  • Solid 6061-T6 billet aluminum tie rods for maximum strength, performance, and style
  • Uses heat-treated chromoly steel monoball tie rod ends
  • Stock length replacement
  • Easily adjustable without disassembling
  • Tie rods backed by a lifetime warranty

Rhino 2.0 Axles Features:

  • 100% stronger than stock
  • Increased shaft size
  • Constructed of 4340 chromoly steel and finished with a proprietary heat treatment
  • Industry-leading 18-month warranty
  • Field and lab tested for extreme strength and endurance
  • CAD drawn for expert precision
  • 18-month warranty

Includes:

  • Front and rear high-clearance A-arms
  • Billet aluminum hex tie rod kit
  • Rhino 2.0 Axles
  • Extended front and rear brake lines
  • Preinstalled UHMW bushings and sleeves
  • New tender springs (specific models only)
  • All hardware

Lift Setup Max Tire Size
Long travel kit only 33"
4” GDP Portals 38"
6” GDP Portals 39”


WARNING: This product can impact machine operation. Customer and/or user is responsible for ensuring that this product is compatible with their machine as currently configured, properly installed, and understands any impact this product has or might have on the machine's operation.

⚠ California Proposition 65 Warning ⚠
WARNING: This product may contain a chemical known to the State of California to cause cancer or birth defects or other reproductive harm.

VEHICLE FITMENT
  • Polaris Xpedition ADV NorthStar : 2024+
  • Polaris Xpedition ADV Ultimate : 2024+
  • Polaris Xpedition ADV 5 NorthStar : 2024+
  • Polaris Xpedition ADV 5 Ultimate : 2024+
  • Polaris Xpedition XP NorthStar : 2024+
  • Polaris Xpedition XP Premium : 2024+
  • Polaris Xpedition XP Ultimate : 2024+
  • Polaris Xpedition XP 5 NorthStar : 2024+
  • Polaris Xpedition XP 5 Premium : 2024+
  • Polaris Xpedition XP 5 Ultimate : 2024+
INSTALLATION

Instructions - LTK-P-XPD-4

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