How to Replace the Drive Belt on a Polaris RZR – The R1 Industries Guide
(Step-by-Step DIY Belt Replacement for Maximum Performance)
Welcome to R1 Industries – Utah’s Off-Road Experts!
At R1 Industries, we know that every ride through American Fork Canyon, every rip across 5 Mile Pass, and every climb along Skyline Drive puts your Polaris RZR to the test. That’s why we’re here—to help you keep your UTV running strong with expert advice, top-quality parts, and unbeatable service.
Today, we’re diving into one of the most crucial maintenance tasks for your RZR: Replacing the Drive Belt. Whether you're a seasoned rider or just getting into off-roading, a fresh belt means better power transfer, smoother acceleration, and fewer breakdowns on the trails.
📍 Located in Utah County | Need help? Call us at 801-899-2520!
🛠️ Why Replacing Your RZR’s Drive Belt Matters
Your drive belt is the heart of your RZR’s powertrain—it transfers power from the engine to the wheels. Over time, heat, dust, and hard riding wear it down, leading to:
❌ Slipping or hesitation when accelerating
❌ Loss of power on steep climbs
❌ A burning rubber smell from the clutch housing
❌ Sudden belt failure, leaving you stranded on the trail
⏳ When Should You Replace Your Drive Belt?
✔ Every 1,000-2,000 miles (depends on riding conditions)
✔ More frequently if you ride in deep sand, mud, or high heat
✔ Immediately if you see cracks, fraying, or excessive wear
💡 Pro Tip: Always carry a spare drive belt on rides—it could save your trip!
🛠️ What You’ll Need to Replace Your Drive Belt
Before you get started, grab these tools:
✅ New Polaris RZR Drive Belt (OEM or high-performance belt recommended)
✅ Belt Tool for Clutch Removal (for easier belt changes)
✅ Clutch Cover Removal Tool (Torx or Socket Wrench Set)
✅ Gloves & Safety Glasses (optional but recommended)
💡 Need parts? Get OEM & Performance RZR Drive Belts from R1 Industries Offroad or call us at 801-899-2520 for expert advice!
🔧 Step-by-Step Guide: Replacing Your Polaris RZR Drive Belt
Step 1: Remove the Clutch Cover
- Locate the clutch cover (it’s the large plastic cover on the driver’s side).
- Use a Torx or socket wrench to remove all the bolts securing the cover.
- Carefully pull off the cover and set it aside.
Step 2: Inspect the Old Belt
- Look for cracks, glazing, fraying, or excessive wear.
- If the belt is shredded or broken, remove any loose debris from the clutch housing.
Step 3: Remove the Old Belt
- Insert the clutch spreader tool into the secondary clutch to create slack.
- If you don’t have a spreader tool, turn the secondary clutch counterclockwise while pulling the belt over the top.
- Slide the old belt out carefully.
Step 4: Install the New Drive Belt
- Check the directional arrows on the new belt (most belts have them—install it facing the correct way).
- Place the belt around the primary clutch first, then around the secondary clutch.
- Rotate the secondary clutch while working the belt into position.
Step 5: Reassemble & Test
- Double-check that the belt is seated correctly.
- Reinstall the clutch cover and tighten all bolts.
- Start the RZR and let it idle for a minute to allow the belt to settle.
- Test drive at low speed before hitting the trails full throttle.
✅ That’s it! Your RZR is now ready to rip with a fresh drive belt.
🚨 Experiencing Frequent Belt Failures? You May Need a Clutch Upgrade!
If your drive belt keeps failing, the problem might not be the belt—it could be your clutch.
🔹 Worn-out clutches put excess strain on the belt, leading to quicker failures.
🔹 A clutch rebuild or upgrade can increase belt life and improve power delivery.
🔹 High-performance riders should consider a clutch kit for smoother engagement and better acceleration.
💡 Check out our full lineup of Clutch Kits & Rebuild Options or call 801-899-2520 to find the best fit for your RZR.
🔧 Need Help? R1 Industries Has You Covered!
At R1 Industries, we do more than just replace belts—we keep your entire RZR running at peak performance. Whether you need:
✔ Drive belt replacements & clutch tuning
✔ Oil changes & full-service maintenance
✔ Custom UTV builds & performance upgrades
✔ Trail-ready inspections before your next ride
We’ve got you covered.
📍 Visit R1 Industries – Utah’s Premier UTV Shop
☎ Call us now at 801-899-2520!
👉 Book a Service Now
🛒 Get Your Polaris RZR Drive Belts & Clutch Parts Here
🔥 Shop the best UTV maintenance supplies today!
✔ Polaris RZR OEM Drive Belts
✔ Performance Drive Belts for High-Speed Riding
✔ Clutch Tools for Easier Belt Changes
✔ Clutch Kits & Rebuilds for Better Performance
🛍️ Shop Now | Call us at 801-899-2520 for expert advice!
🏁 Keep Your RZR Running Strong with R1 Industries
Replacing your drive belt regularly keeps your RZR fast, responsive, and ready for adventure. Whether you DIY or visit R1 Industries, we make sure your UTV is always performing at its best.
📍 Stop by our shop in Utah County or give us a call at 801-899-2520 today!
✅ Ready to Ride? Visit R1 Industries for Expert UTV Service!
👉 Schedule an Appointment Now | Call 801-899-2520